ISO 9001-2008 & CE certified Biomass Briquetting Machine Manufacturing Company
We people, propound the technology that preserves future
 

Nature is our treasure, and our motto is to help save it by pioneering machining excellence, an excellence that helps convert waste into non-polluting, eco-friendly and renewable energy.

Jay Khodiyar is the foremost name in the world as the founder of the indigenous technology in terms of the biomass briquetting machine, a machine that produces unequalled and consistent quality of biomass briquettes featuring higher practical thermal value, high burning efficiency, uniform & faster combustion, and uniform shape at cheaper rates, which is a guaranteed replacement fuel to coal, firewood, diesel, furnace oil and other parallel fuels.


Our range of the biomass briquetting machine encloses Super 65 Model, Supreme 75 Model, Jumbo BRQ 9075 Model, Biomass Briquetting Machine, Bio Coal Briquetting Machine, Bio Coal Fuel Machine, Fuel Briquette Machine, Bio Coal Briquetting Machine, Renewable Briquette Machine and Wood waste Briquettes machine, and has considerably acknowledged for its rigid construction, low maintenance and low power consumption traits. Our biomass briquetting machines possess a greater level of aptitude to transform biomass waste into the high density fuel briquettes without addition of any binder, thus delivers an Eco friendly natural fuel to produce thermal energy.

Our loyalty towards quality and reliability helps us bring a distinguished range of biomass briquetting machine, led us to succeed and earn splendid appreciation throughout the world. Besides, sterling service and support from a team of Jay Khodiayar has made it the best bet in the local as well as global market.

 

What is Biomass Briquetting Machine?

Biomass Briquetting Machine

The biomass briquetting machine operates on the pressure heating principle, wherein the powdered form of biomass raw material passed through conveyor into the machine and pressed to form briquettes. And as released lignite and cellulose of the raw material act as a binder as the temperature rise, there is no need of binder to form a biomass briquettes.

Exceptional qualities our biomass briquetting machine shares are:
High volumetric energy density
Favorable dosing characteristics
Lower water content in the fuel and therefore greater storage stability (less biodegradation)
Option to use additives to change the chemical/material properties
The less dust produced when handling
High homogeneity of the fuel

 

Our Biomass Briquetting Machine Gives You a Diamond (biomass briquettes)
In the Field Of Fossil Fuel
 

How Biomass Briquettes help protect nature?

Biomass is an elite, constant and controllable source of energy since years back, the best example is wood, as the time lasts coal become the prominent source of energy for residential use as well as industrial, whereas amidst of the last century petroleum products boom the market. However, the current fuel sources are limited as well as a cause of pollution, which alarms red signal for the nature. Pleasurably, the biomass briquetting machine is the new technology that brings out the biomass usage back to this century, produces biomass briquettes by densification of the biomass raw material into pellets or logs featuring greater calorific value, almost equivalent to the fossil fuels. The biomass briquetting machine works on the pressure heating principle, eliminates the requirement of binders which emits sulphur during the manufacturing process, thus help reduce the pollution levels. Moreover, the produced biomass briquettes also residue very nominal ash content and emits a lesser amount of carbon dioxide, thus help lowers the carbon footprint and lower the by and large pollution of the world.

Why Briquetting Machine?

INVESTMENT OPPORTUNITY in Biomass Briquetting Machine

Jay Khodiyar is an authorized organization under the companies act and presenting private equity to investors who are in the quest of better returns on the investment. The entire range of biomass briquetting plant manufactured by us are configured considering the entire process required to produce the exemplary quality of briquettes, thereby our biomass briquetting machines ascertain smooth operation from very first process phase to end product. The offered range of the biomass briquetting machine ingeniously process agro waste, industrial waste and forestry waste and convert them into biomass briquettes.

Further, in an interesting way Jay Khodiyar offers tailor made options for biomass briquettes, which are configured and engineered considering the properties and profile of the raw material available nearby to be set up area. There are several types of briquetting available in the market among biomass briquetting produced from ours biomass briquetting machine shares a unique characteristic that it does not require any binder or chemicals as the machine itself binds the raw material by greatest pressure and heating without any external source of heating, thereby the pressure and heating technology employed in the biomass briquetting machine also reckoned as binder less technology.



Benefits you can avail through our biomass briquetting machine :
Lucrative returns on investment
The Outstanding potentiality to grow
Easy availability of raw material (agro waste)
Quick returns on investment
Converts waste into a hi-tech source of energy

 

Production Process

Production Process of Biomass Briquettes

Biomass briquette is an ideal fuel, which usually been used alternatives fire, coal, lignite, including a few other fuels for heating system steam generation. As it is manifestly known fact that biomass briquettes is mad of the forest residue, it perhaps needs to be undertaken several process steps prior employed for fabricating biomass briquettes through the biomass briquetting machine. What are the area of concerns which need to ensure and how the entire production process take place is described below:

Testing :

The waste material going to be used for manufacturing briquettes needs to undertake testing for their chemical composition to decide on their aptness and as per select a proper mixture.

Raw material drying: Briquetting Process

The biomass material either be dried or wet, wherein the dried biomass contains roughly 8-12% moisture, is a perfect extent for briquetting. Besides, wet biomass contains greater level of moisture, which obligatory needs to dry ahead of used for manufacturing biomass briquettes through sundry or using dryer.

Raw material crushing:

There is a broad variety of the biomass briquetting machines featuring different characteristics and requirements, thus need to convert the biomass raw material accordingly. Screening, chopping and grounding are some of the process employed to procure appropriate size of material that matches to the biomass briquetting machine requirement through powder making unit or crusher cum shredder.

Sieving of the crushed material:

Eradicating impurities from the biomass raw material is a significant phase to remove impurities like stones or metal scraps to avert pellet mill from destroying.

Drying of the raw material:

8-12% of is somewhat maximum water content of raw material, which is the ideal amount for best results during compaction, in case of higher amount of the moisture dryer is indispensable to dry raw material. For the medium sized of capacity, we recommend flow dryer, whereas for large sized of capacity, drum dryer is admirable.

Biomass briquettes pre-pressing:

To increase briquette productivity, the loose raw material is pre-pressed first before pushed into the forming mold. The briquetting press usually adopts a screw propeller or hydraulic pusher.

Biomass briquettes production:

Later than converting the raw material in the ideal raw material for the biomass manufacturing process, the material stored in the bin is discharged to the biomass briquetting machine with the help of regulated conveyors where it is compressed in specially designed dies. During the compression process, temperature rises due to higher pressure, thus material release some of the inherent binders in it helps bind the material mutually. Briquettes formed by our biomass briquetting machine are in the shape of pellets or loges, which are forced through tracks for proper shaping, and by cooling them under pressure. 

Cooling & Sieving:

The end product of the biomass briquetting machine has a high temperature, which is needed to cool former to packaging. At this moment, the counter flow cooler is effective approach to reduce the temperature of the briquettes. This counter flow cooler is an also excellent to sieve the broken pellets or raw material powder to get uncompromised quality pellets.

Pellet Packing:

Cooling & Sieving is the final phase of the production, thereafter cooled briquettes are cut and packed in any size for easy storage & transportation.


Note:

  • Our pressure heating technology eliminates the requirement of the binder during the briquetting production process, and is the reason for no Binder is required in the process.
  • All the above mentioned steps are equally applicable to the any type of raw material for the production of the unrivaled quality of biomass briquettes.

Marketability

Consumers of Biomass Briquettes

Processing Industries

Food Industries

Agro Based Industries

Others

  • Textile Dyeing, Bleaching Etc
  • Steel Rolling Mills
  • Brick Kilns
  • Tile Making
  • Pot Firing

 

  • Distilleries
  • Restaurants & Hotels
  • Drying Units
  • Cooking And Water Heating
  • Milk Plant

 

  • Tobacco Curing
  • Tea Leaf Processing
  • Rubber Moulding

 

  • Pharmaceutical Industries
  • Fuel For Fasifiers
  • Chemical Industries

 

Rationale for the Deal

Opportunity knocks, but at once, better to grab it earlier to leverage. Similarly, manufacturing briquettes, is a never miss an opportunity to get better and fast revenue on the investment. It is a new venture, which has not yet gets adequate exposure in India, apparent from the 5 – 6% business actives in all the states excluding Gujarat. Today there is a long list of buyers, but are limited to pharmaceutical industries, paper industries and agro industries as it is obligatory for them to employ this fuel. However, there are thousands of more industries those can utilize briquettes as per the calorific value of the raw material. It is an opportunity to establish market and capture the existing unit and other industries and aware concerning to the numerous paybacks, thus convey for using your product. 

Gasifier System applications Textile Units
Refractory Industries Dyeing Units
Chemical Industries Brick making units
Vegetable Plants Ceramic Industries
Vegetable Plants Solvent Extraction Plant
Milk Plant Food Processing Industries
Spinning Mill Lamination Industries
Rubber Industries Any Industrial Thermal Applications

Future Scope of Work

Our objective is to stop and reduce the carbon emission as far as possible, besides producing biomass briquettes with pressure heating technology, thus avert sulphur emission and protect the environment from pollutions.

 

Govt. Incentives

Government incentives on the biomass briquetting project:

After thorough research on biomass briquetting venture including, biomass briquetting machine, biomass briquettes, Indian government also empower entrepreneurs investing in the biomass briquetting project through various incentives for implementation of the briquetting plants. The top incentives offered by the Indian government for biomass briquetting machine enclose:

Sales tax exemption for the first five years in Gujarat, Maharashtra, Thailand, Madhya Pradesh, Rajasthan, Pondicherry & Delhi, which is same for other states of India
The biomass briquettes are absolutely exempt from excise duty, same for biomass briquetting machine and plant
Government provides 35% of subsidy on the cost of the biomass briquetting machine
100% of depreciation on briquetting plant and machinery in the first year
No necessity of NOC from State pollution Boards
No license requirement for manufacturing industry of non predictable energy sources
Low rate of interest from government banks


Tips to setup biomass pellet/briquette manufacturing plant

An integral consideration to look into the biomass briquetting business is Keep looking around for opportunities first with eagle eyes that gives lucrative returns on the investment.
Select a land required to establish entire biomass briquetting plant/ machine correspondingly to the budget outlined to invest, the number of biomass briquetting machine specification as well as the number of machines to be installed.
Other secondary to be considered aspects that can be productive for your venture incorporates:

Keep the site around the forestry areas so as can get the raw material effortlessly and diminish the expense paid to transport material.
Decide on the required area by calculating the size of the biomass briquetting machine and the size of warehouse required to accumulate surplus raw material
Select equipments including, crusher, dryer, biomass briquetting machine and cooler featuring high efficiency, low noise, low power consumption, smooth installation, easy operation, and virtually no maintenance.
Ensure availability of the water, and other integral sources required throughout the biomass briquetting manufacturing process.
Employ technicians to operate the manufacturing process, and get set go.

FAQ of Briquetting Plant:

Q What is Briquetting?
Briquetting is the process to augment the features of biomass as a renewable energy resource by densification, a process to attain greater density and hardness utilizing pressure heating technology, resulted in less volume required for the equal intensity of energy output.  
Q What is biomass briquetting?
It is a densification process, where in biomass e.g. forestry residue are processed under the higher amount of pressure heating and transformed into the briquette called biomass briquettes.
Q What is the calorific value of biomass briquettes?
There are several types of raw material which can be used in the biomass briquetting machine to produce biomass briquettes and as each raw material possesses different aspects, the calorific value also differ accordingly. Below is the table of the calorific value of different raw material.
Q What type of biomass raw material is ideal to produce biomass briquettes?
Basically, there are two types of raw materials ideal for biomass briquettes, field reside and process waste. However, field residues are the best as it dries at the moment of harvesting, thus possess a high potential for biomass briquette.
Q Which Components are required for manufacturing Briquette?
The essential components required for producing briquette are Saw dust, Tobacco waste, Mustard Stalk, Forestry wastes, wood, Peanut-shell, Tea waste, Soybeans husk, wood chips, Coffee Husk and other Agro wastes materials.
Q Why during the briquetting process, Briquettes are easily bent?
Briquetting is dependent on variegated factor some of which includes: material size, type, temperature, drying degree, tolerance clearance between sleeve and mould. Among these moisture content of feedstock has a great impact. If the moisture content is kept higher than required, briquettes are formed in a bent shape.
Q What is the prerequisite size and moisture for briquetting?
The most appropriate size for briquetting lies is range of 0-3mm and moisture of 8-13%
Q Does the Briquetting Plant create pollution during process?
Briquetting Plant Project is a complete pollution free project.
Q Where the demonstration of running Briquetting Plant can be seen?
Clients can visit our office located in Samrat Industrial Area, Gondal Road, Rajkot for demonstration.
Q What is the total cost for converting raw material into Briquettes?
The converting cost is approx. Rs. 400/MT in India including Power, Labor, Wear and Tear Parts and other Misc. expenses.
Q In which other countries our Briquetting Machines are exported?
We export our Briquetting Machines in varied countries biz: Kuwait, Oman, Qatar, UAE, Syria, Saudi Arabia, Yemen, Jordan and many more countries.
 
Keytags:Biomass Briquetting :: Briquetting Plant :: Biomass Briquette
 
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